Elektronik malzemeler

EV Battery & Semiconductor Process Materials

Bu teknik aile için ECLEAR modellerini, malzeme yapısını, uygulamaları, proses penceresini ve doğrulama gereksinimlerini inceleyin.

Uygulama görseli: EV Battery & Semiconductor Process Materials
TİPİK YAPI

Malzeme yapısında neler bulunur.

Katmanlar işlev sırasıyla gösterilir; kesin yapı ürün sınıfına özeldir.

  1. 01EV: application-specific insulation, flame-retardant, electrode and termination tapes/films
  2. 02Fuel cell: release liner / silicone adhesive / PEN film
  3. 03Semiconductor temporary tapes: carrier / responsive PSA / liner by process
  4. 04Permanent die-attach film: controlled adhesive stack; other thermal-process films: function and removal step require confirmation
ECLEAR MODEL KATALOĞU

Teknik seçim için tanımlanmış ürün sınıfları.

Her ECLEAR modeli ayrı bir malzeme rolünü ve yapıyı tanımlar. Üretim karşılıkları izlenebilirlik için ECLEAR ürün ana verisinde kontrollü tutulur.

17 / 17 kayıt
ECLEAR modeliÜrün / rolYapı / tipik aralıkUygulamalar
EC-FC-101Ürün sınıfı
12 μm PEN Fuel-Cell Insulation and Fixation FilmReferans · veri doğrula
12 μm PEN / 12 μm silicone adhesive / 50 μm fluorinated release liner24 μm film-plus-adhesive total; peel 600 ± 120 g/25 mm; holding ≥96 h at 70°C under 1 kg; historical 85°C/4000 h test reported as passed
Internal electrical insulation and component fixation in fuel-cell assemblies
EC-FC-102Ürün sınıfı
25 μm PEN Fuel-Cell Insulation and Fixation FilmReferans · veri doğrula
25 μm PEN / 12 μm silicone adhesive / 50 μm fluorinated release liner37 μm film-plus-adhesive total; peel 600 ± 120 g/25 mm; holding ≥96 h at 70°C under 1 kg; historical 85°C/4000 h test reported as passed
Fuel-cell insulation and fixation requiring a thicker PEN support
EC-EV-IF-1xxÜrün serisi
EV Insulation-Film PlatformTeknik inceleme
Electrical insulation film / optional qualified adhesivePlatform only; no final source grade or frozen dielectric specification
Cell wrapping, module and CCS insulation
EC-EV-FR-1xxÜrün serisi
EV Flame-Retardant Tape PlatformTeknik inceleme
Flame-control carrier / pressure-sensitive adhesive / linerPlatform only; flame class and dielectric target must be qualified
Battery module and pack flame control
EC-EV-HF-1xxÜrün serisi
EV Hot-Pressed Film PlatformTeknik inceleme
Heat-activated bonding/insulation film / linerPlatform only; no final source grade
CCS integration and side-plate insulation
EC-EV-UV-1xxÜrün serisi
EV UV-Activated Film PlatformTeknik inceleme
UV-activated adhesive film / linerPlatform only; no final source grade
CCS film integration
EC-EV-ET-1xxÜrün serisi
Electrode Tape PlatformTeknik inceleme
Electrolyte-compatible carrier / adhesive / linerPlatform only; no final source grade
Electrode and tab fixation
EC-EV-TT-1xxÜrün serisi
Termination Tape PlatformTeknik inceleme
Insulating carrier / application-specific adhesive / linerPlatform only; no final source grade
Cell winding and soft-pack termination
EC-EV-MI-1xxÜrün serisi
Mica and Thermal-Barrier Bonding PlatformTeknik inceleme
Mica-compatible adhesive tape or film / linerPlatform only; no final source grade
Mica, aerogel and thermal-barrier sheet bonding
EC-EV-SA-1xxÜrün serisi
2K PU Battery Structural-Adhesive PlatformTeknik inceleme
Two-component polyurethane structural adhesivePlatform only; no final source grade
Cell-to-top/side plate and heating-sheet bonding
EC-SC-WG-1xxÜrün serisi
Wafer Grinding Tape PlatformTeknik inceleme
Carrier / temporary PSA / linerPlatform only; no final source grade or release mechanism supplied
Wafer back grinding and thinning
EC-SC-DT-1xxÜrün serisi
De-Taping Tape PlatformTeknik inceleme
Carrier / temporary PSAPlatform only; no final source grade supplied
Removal of back-grinding tape
EC-SC-WD-1xxÜrün serisi
Wafer Dicing Tape PlatformTeknik inceleme
Carrier / controlled-release PSA / linerPlatform only; no final source grade supplied
Wafer and chip singulation
EC-SC-DA-1xxÜrün serisi
Die-Attach Film PlatformTeknik inceleme
Permanent die-attach adhesive film / linersPlatform only; no final source grade or cure schedule supplied
Semiconductor die attach
EC-SC-TF-1xxÜrün serisi
Semiconductor Thermal-Process Film ReferenceReferans · veri doğrula
Construction and temporary/permanent role require confirmationReference labelled Thermal Film; function, removal step and final grade are not specified
Semiconductor process evaluation; exact interface requires confirmation
EC-SC-MR-1xxÜrün serisi
Molding Release Film PlatformTeknik inceleme
Heat-stable release filmPlatform only; no final source grade supplied
Semiconductor package molding
EC-SC-PS-1xxÜrün serisi
Package Singulation Tape PlatformTeknik inceleme
Carrier / temporary PSA / linerPlatform only; no final source grade supplied
Package cutting and singulation
ÇALIŞMA PRENSİBİ

Material role must remain explicit across energy and wafer processes.

01EV materials may remain permanently as electrical insulation, flame-control support, fixation, cushioning or structural bonding. Semiconductor materials can be temporary process tapes for grinding, de-taping, dicing and singulation, or permanent films such as selected die-attach materials.

02The same words—film, tape or release—can refer to very different lifecycle roles. Each drawing and process flow must state whether the material remains in the product, how it is activated and at which step it is removed.

03Electrical, thermal, chemical and mechanical performance are stack-level properties. Flame, dielectric, electrolyte, UV-release and wafer-pick claims require a defined standard, thickness, process and final-customer qualification.

TEMEL FAYDALAR

Uygulamaya göre tanımlanan performans.

Faydalar hedef yüzey, proses ve nihai montaj üzerinde değerlendirilir.

01

Clear separation of temporary process films and permanent functional layers

02

Material families for cell, module, CCS and pack-level needs

03

Thin PEN-based fuel-cell insulation/fixation option

04

Process-tape coverage from wafer thinning through package singulation

UYGULAMA AKIŞI

Malzeme tanımından onaylı üretim yapısına.

Yeterlilik çalışması malzemeyi, dönüştürme yöntemini ve müşteri hattını birlikte ele alır.

01Map lifecycle role

Permanent insulation/bonding or temporary process support and its removal step.

02Define exposure

Set voltage, heat, chemicals, compression, wafer process and activation route.

03Control application

Freeze thickness, coverage, edge design, dose/heat and equipment settings.

04Qualify the system

Test electrical, thermal, release, cleanliness and package reliability.

DOĞRULAMA PLANI

Spesifikasyon yayımlanmadan önce toplanacak kanıtlar.

Temsilî yüzeyler, proses koşulları ve yaşlandırma dizileri kullanın.

  • Dielectric, insulation and edge-coverage evaluation in the EV assembly
  • Thermal, flame and chemical testing to the named standard and thickness
  • UV or thermal release including shadow, edge and aged conditions
  • Wafer breakage, die fly, pick force, residue, low-k and ESD checks
  • DAF bondline, void, warpage, cure and package reliability where applicable
TİPİK ÖZELLİKLER

Değerler bir yöntem ve onaylı revizyon gerektirir.

Tipik değerler seçime yardımcı olur; kontrollü sınırlar onaylı TDS'den gelir.

ÖzellikTipik değer / aralıkKontrol
ElectricalApplication-specific insulation/conductivityFinal assembly test
Thermal/flameGrade and stack dependentApproved regulatory method
ChemicalElectrolyte/process dependentCustomer exposure sequence
ReleaseUV, heat or mechanical by gradeDo not mix activation routes

Tipik değerler spesifikasyon değildir. Nihai limitler onaylı ECLEAR TDS'sine ve müşteri doğrulamasına tabidir.

TEKNİK SORULAR

Hat denemesinden önce mühendislerin sorduğu sorular.

Numune öncesinde malzeme rolünü, ara yüzleri ve proses penceresini netleştirin.

How are EV and semiconductor material grades specified?+

ECLEAR publishes the applicable family and named grade where the construction is defined. The current controlled TDS then governs thickness, adhesive or film chemistry, process window, packaging and qualification for the intended line.

Can UV-debonding data be transferred between tools?+

No. Spectrum, irradiance, dose uniformity, substrate transmission and shadow areas can change the release result. The customer tool and full process must be validated.

Can ECLEAR recommend a grade from an application description alone?+

A first shortlist is possible, but a production recommendation requires the substrate, layer construction, equipment, process sequence, test method and acceptance criteria. ECLEAR normally moves from requirement definition to laboratory matching, samples, line trial and a frozen approved specification.

Are the values shown on this page guaranteed specifications?+

No. Website values and constructions are selection guidance. Guaranteed limits, test conditions, packaging and shelf life are controlled only by the latest ECLEAR-approved TDS, quality agreement and customer qualification record.

ÖNERİLEN UYGULAMALAR

Bu platformun değerlendirildiği alanlar.

Her uygulama tam yapı uyumluluğu ve hat doğrulaması gerektirir.

Cell and module insulationCCS and pack assemblyFuel-cell assembliesWafer grinding/dicingDie attachMolding and singulation
PROSES PENCERESİ

Kontrol edilecek parametreler.

Yalnızca tek bir nominal ayarı değil, tüm proses penceresini kaydedin.

  • Map the material role and removal step in the full process flow.
  • Validate electrical, chemical, thermal and aging requirements in the customer stack.
  • For process tapes, control dose or thermal activation and shadow/edge zones.
  • For permanent films, qualify cure, bondline and package reliability.
SEÇİM SORULARI

Bilmemiz gerekenler.

Bu bilgiler ECLEAR'ın ürün sınıfını ve doğrulama planını daraltmasını sağlar.

  1. Q1Does the material remain in the product or leave during processing?
  2. Q2What voltage, temperature, flame and chemical environment applies?
  3. Q3Which process tool, activation route and cycle are used?
  4. Q4Which regulatory and customer standards control release?
HATA RİSKLERİ

Disiplinli bir denemenin erken ortaya çıkarması gerekenler.

Erken hata kontrolleri ölçek büyütme riskini ve yanlış karşılaştırmaları azaltır.

!

Publishing family-level claims as a grade specification

!

Mixing temporary dicing tape with permanent die-attach film

!

Incomplete release in shadow areas or after thermal aging

!

Electrical or chemical failure from stack-level incompatibility

TEKNİK BELGELER

Kontrollü teknik belgeler.

Seçilen ECLEAR ürün sınıfı ve uygulama için güncel revizyonu talep edin.

Tipik yapılar ve uygulama kavramları yalnızca malzeme seçimi içindir. Bulunabilirlik, yapı, performans ve proses koşulları ürün sınıfına özgüdür ve güncel onaylı ECLEAR TDS'sine, uygulama testlerine ve nihai müşteri yeterliliğine tabidir.

İLGİLİ ÜRÜNLER

İlgili malzeme sistemleri.

Aynı yapı veya proseste bu ürünle etkileşen bitişik malzemeleri inceleyin.

TEKNİK DANIŞMANLIK

Tek bir malzemeyi değil, tüm yapıyı doğrulayın.

Odaklı bir öneri için yüzeyi, yapıyı, prosesi ve kabul ölçütlerini paylaşın.

Proje başlat
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