기능성 필름

FPC, Graphite & Foam Process Films

이 기술 제품군의 ECLEAR 모델, 소재 구조, 적용 분야, 공정 범위 및 검증 요구사항을 확인하십시오.

응용 예시 이미지: FPC, Graphite & Foam Process Films
대표 구조

소재 적층 구조의 구성.

층은 기능 순서로 표시되며 정확한 구조는 등급별로 달라집니다.

  1. 01PET carrier
  2. 02Application-specific acrylic or silicone PSA
  3. 03Optional release liner
  4. 04Optional antistatic or pre-shrunk variant
ECLEAR 모델 카탈로그

기술 선정을 위한 개별 등급.

각 ECLEAR 모델은 서로 다른 소재 역할과 구조를 나타냅니다. 제조사 등급 대응 정보는 추적성을 위해 ECLEAR 제품 마스터에서 관리됩니다.

25 / 25 개 기록
ECLEAR 모델제품 / 역할구조 / 대표 범위적용 분야
EC-FP-101제품 등급
Low-Tack FPC Transfer Film참고 · 데이터 확인
50 μm PET / 10 μm controlled PSA / 25 μm release liner60 μm reported functional-film thickness (excluding the separate release liner); peel 3 ± 1 g/25 mm; described as low-contamination on the transferred layer
Transfer of EMI shielding films or PI films onto FPC
EC-FP-102제품 등급
FPC Kiss-Cut Carrier Film참고 · 데이터 확인
75 μm PET / 5 μm controlled PSA / 25 μm release liner80 μm reported functional-film thickness (excluding the separate release liner); peel 25 ± 5 g/25 mm; carrier intended to reduce die-cut dust
FPC outline kiss cutting, embedded die cutting and assembly support
EC-FP-103제품 등급
FPC Shipping Protection Film참고 · 데이터 확인
50 μm PET / 10 μm clean-removal PSA / 25 μm release liner60 μm reported functional-film thickness (excluding the separate release liner); peel 17 ± 5 g/25 mm; described as residue-free and low-contamination on removal
FPC array packaging, in-process handling and shipment
EC-FP-104제품 등급
High-Temperature FPC Carrier Film참고 · 데이터 확인
PET carrier / heat-resistant PSA / 25 μm release linerPeel 14 ± 6 g/25 mm; heat and acid/alkali resistance stated. Data confirmation required: slide 28 gives 50 μm reported functional-film thickness (excluding the separate release liner), 10 μm adhesive and 60 μm base, while slide 41 gives 60 μm reported functional-film thickness (excluding the separate release liner)
FPC hot-roll lamination, chemical exposure and high-temperature process support
EC-FP-105제품 등급
Alternative FPC Transfer Protection Film참고 · 데이터 확인
PET transfer-film construction; detailed stack not stated in the source deckData confirmation required: listed on slide 25 without thickness, peel or adhesive data
Transfer of EMI shielding or PI layers to FPC
EC-FP-106제품 등급
FPC Transfer Film, 38-Type참고 · 데이터 확인
PET transfer-film construction; detailed stack not stated in the source deckData confirmation required: slide 25 lists S5003L-38, while the property table lists S5003L-25; do not reuse S5003L-25 data
FPC, EMI shielding-film and PI-film transfer
EC-FP-107제품 등급
Alternative FPC Shipping Carrier Film참고 · 데이터 확인
PET shipping-protection construction; detailed stack not stated in the source deckData confirmation required: listed with T5010L-25 as a different substrate-thickness option, but no separate property table is provided
Packaging and shipment of larger or thicker FPC parts
EC-GR-101제품 등급
Graphite Die-Cut Backing Carrier참고 · 데이터 확인
50 μm PET / 3 μm controlled PSA; linerless53 μm total; peel 6 ± 2 g/25 mm; transparent
Backing and dimensional support for calendered graphite die cutting
EC-GR-102제품 등급
Graphite Waste-Stripping Film참고 · 데이터 확인
75 μm PET / 4 μm controlled PSA / 25 μm release liner79 μm reported functional-film thickness (excluding the separate release liner); peel 2 ± 1 g/25 mm; blue or transparent
Die-cut waste removal from fragile graphite sheets
EC-GR-103제품 등급
Graphite Transfer Film After Calendering참고 · 데이터 확인
50 μm PET / 3 μm low-peel PSA / 25 μm release liner53 μm reported functional-film thickness (excluding the separate release liner); peel <2 g/25 mm; blue
Transfer and positioning of graphite sheet after calendering
EC-GR-104제품 등급
Smooth-Face Antistatic Graphite Protection Film참고 · 데이터 확인
75 μm PET / 5 μm surface-matched PSA / 25 μm release liner80 μm reported functional-film thickness (excluding the separate release liner); peel 1.65 ± 0.35 g/25 mm; blue; adhesive and outer surfaces 10^6–10^10 Ω
Shipment and assembly protection for smooth graphite surfaces
EC-GR-105제품 등급
Matte-Face Antistatic Graphite Protection Film참고 · 데이터 확인
50 μm PET / 5 μm surface-matched PSA / 25 μm release liner55 μm reported functional-film thickness (excluding the separate release liner); peel 2–4 g/25 mm; blue; adhesive and outer surfaces 10^6–10^10 Ω
Shipment and assembly protection for matte graphite surfaces
EC-GR-106제품 등급
Alternative Graphite Die-Cut Carrier참고 · 데이터 확인
Graphite carrier-film construction; detailed stack not stated in the source deckData confirmation required: listed as an alternative to TWB5001 without a property table
Backing support for graphite die cutting after calendering
EC-GR-107제품 등급
Alternative Graphite Waste-Stripping Film참고 · 데이터 확인
Graphite waste-film construction; detailed stack not stated in the source deckData confirmation required: listed as an alternative to YNS7403L-25(B) without a property table
Graphite die-cut matrix and waste removal
EC-GR-108제품 등급
Alternative Graphite Transfer Film참고 · 데이터 확인
Graphite transfer-film construction; detailed stack not stated in the source deckData confirmation required: listed as an alternative to S4900L-25B without a property table
Graphite sheet transfer and placement
EC-GR-109제품 등급
Enhanced-Antistatic Matte Graphite Protection Film참고 · 데이터 확인
Antistatic graphite-protection construction; detailed stack not stated in the source deckData confirmation required: described only as having superior antistatic performance; do not copy BE5 thickness, peel or resistance values
Shipment and assembly protection for ESD-sensitive matte graphite
EC-FM-101제품 등급
Ultra-Low-Tack Foam Converting Film참고 · 데이터 확인
75 μm PET / 4 μm foam-compatible PSA / 25 μm release liner79 μm reported functional-film thickness (excluding the separate release liner); peel 2 ± 1 g/25 mm; blue; adhesive and outer surfaces 10^6–10^10 Ω
Die cutting and cover protection for low-cohesion EVA or PE foam
EC-FM-102제품 등급
Low-Tack Foam Converting Film참고 · 데이터 확인
75 μm PET / 5 μm foam-compatible PSA / 25 μm release liner80 μm reported functional-film thickness (excluding the separate release liner); peel 6 ± 2 g/25 mm; blue; adhesive and outer surfaces 10^6–10^10 Ω
EVA or PE foam die cutting and mobile-device cushioning parts
EC-FM-103제품 등급
Medium-Tack Foam Converting Film참고 · 데이터 확인
75 μm PET / 4 μm foam-compatible PSA / 25 μm release liner79 μm reported functional-film thickness (excluding the separate release liner); peel 8 ± 2 g/25 mm; blue; same nominal stack thickness as EC-FM-101 but a different adhesion window
Die cutting and protection of medium-texture cushioning foam
EC-FM-104제품 등급
Higher-Tack Foam Converting Film참고 · 데이터 확인
75 μm PET / 5 μm foam-compatible PSA / 25 μm release liner80 μm reported functional-film thickness (excluding the separate release liner); peel 12.5 ± 2.5 g/25 mm; blue; validate removal without lifting or stretching the foam
Rougher or more difficult-to-bond foam surfaces
EC-HT-101제품 등급
56 μm Lined High-Temperature PET Protection Film참고 · 데이터 확인
Pre-shrink-capable PET / heat-resistant acrylic PSA / 25 μm release liner56 μm reported functional-film thickness (excluding the separate release liner); peel 14 ± 4 g/25 mm; historical family temperature statement 180°C/2 min and 160°C/2 h
ITO high-temperature processing, FPC hot rolling and glass coating protection
EC-HT-102제품 등급
60 μm Linerless Low-Tack High-Temperature Film참고 · 데이터 확인
Pre-shrink-capable PET / heat-resistant acrylic PSA; linerless60 μm total; peel 8 ± 2 g/25 mm; historical family temperature statement 180°C/2 min and 160°C/2 h
Linerless high-temperature handling for ITO, FPC or coated glass
EC-HT-103제품 등급
60 μm Lined High-Temperature Protection Film참고 · 데이터 확인
Pre-shrink-capable PET / heat-resistant acrylic PSA / 25 μm release liner60 μm reported functional-film thickness (excluding the separate release liner); peel 15 ± 5 g/25 mm; historical family temperature statement 180°C/2 min and 160°C/2 h
General high-temperature carrying and temporary surface protection
EC-HT-104제품 등급
85 μm Linerless High-Temperature Carrier참고 · 데이터 확인
Pre-shrink-capable PET / heat-resistant acrylic PSA; linerless85 μm total; peel 9 ± 3 g/25 mm; historical family temperature statement 180°C/2 min and 160°C/2 h
High-temperature handling requiring a stiffer linerless carrier
EC-HT-105제품 등급
85 μm Lined High-Temperature Carrier참고 · 데이터 확인
Pre-shrink-capable PET / heat-resistant acrylic PSA / 25 μm release liner85 μm reported functional-film thickness (excluding the separate release liner); peel 9 ± 3 g/25 mm; known difference from EC-HT-104 is the supplied release liner
Pre-cut, die-cut or higher-stiffness high-temperature process support
작동 원리

Adhesion is tuned to the surface and to the removal event.

01FPC, graphite and foam present different mechanical risks. Thin graphite can fracture or delaminate, flexible circuits can warp or suffer copper and coverlay damage, and cellular foam can stretch or tear when a film is removed.

02A process film therefore has a defined job: transfer, high-temperature support, die-cut carrier, waste pickup, shipment protection or temporary surface cover. Similar-looking PET films are not interchangeable when the dwell, heat exposure or removal angle changes.

03Surface roughness, porosity and cohesive strength determine the safe adhesion window. Antistatic or high-temperature variants are separate controlled grades, not universal properties of the entire family.

핵심 장점

적용 조건을 기준으로 평가한 성능.

장점은 실제 기재, 공정 및 최종 조립체에서 평가합니다.

01

Coordinated films for transfer, thermal processing, converting and shipment

02

Controlled adhesion for smooth, matte, porous or fragile surfaces

03

High-temperature and antistatic variants by controlled grade

04

Clear removal-point definition for process traceability

적합성 평가 절차

소재 정의부터 양산 적층 구조 승인까지.

승인 절차는 소재, 가공 경로 및 고객 생산 라인을 함께 연결합니다.

01Name the process role

Transfer, heat, die cutting, shipment or temporary cover.

02Characterize surface

Record smooth/matte face, porosity, roughness and cohesive strength.

03Simulate exposure

Use the full time-temperature, pressure, chemical and dwell profile.

04Remove & inspect

Check residue, damage, deformation, static and surface imprint.

검증 항목

사양 승인 전에 확보할 검증 자료.

대표 기재, 공정 조건 및 노화 순서를 사용하십시오.

  • Peel window on the exact smooth, matte or porous surface
  • Thermal shrinkage and PSA creep through the complete process profile
  • Graphite fracture, FPC delamination and foam deformation after removal
  • Surface residue, ionic cleanliness and optical/cosmetic imprint
  • Static generation and dissipation where ESD control is required
대표 특성

모든 수치에는 시험 방법과 승인된 개정본이 필요합니다.

대표값은 선정에 활용하며 관리 규격은 승인된 TDS를 따릅니다.

특성대표값 / 범위관리 기준
FPCTransfer / thermal / die-cut / shipment rolesSelect separately
GraphiteCarrier / waste / transfer / protection rolesMatch smooth or matte face
FoamTemporary cover filmAvoid tear, stretch or lift
TemperatureGrade-specific time-temperature profileNo family-wide temperature claim

대표값은 보증 규격이 아닙니다. 최종 기준은 승인된 ECLEAR TDS와 고객 검증 결과를 따릅니다.

자주 묻는 질문

라인 시험 전에 엔지니어가 확인할 질문.

샘플 요청 전에 소재 역할, 계면 및 공정 범위를 정의하십시오.

Why are graphite grades separated by surface face?+

Smooth and matte graphite surfaces can present different roughness, particle and adhesion behavior. A grade qualified on one face should not be assumed equivalent on the other.

Is every EC-HT film suitable for the same temperature?+

No. Time and temperature are grade-specific. Historical family data must not be converted into a blanket temperature guarantee.

Can ECLEAR recommend a grade from an application description alone?+

A first shortlist is possible, but a production recommendation requires the substrate, layer construction, equipment, process sequence, test method and acceptance criteria. ECLEAR normally moves from requirement definition to laboratory matching, samples, line trial and a frozen approved specification.

Are the values shown on this page guaranteed specifications?+

No. Website values and constructions are selection guidance. Guaranteed limits, test conditions, packaging and shelf life are controlled only by the latest ECLEAR-approved TDS, quality agreement and customer qualification record.

권장 적용 분야

이 플랫폼을 평가하는 적용 분야.

각 적용에는 전체 적층 구조의 호환성과 라인 검증이 필요합니다.

FPCPI filmsPyrolytic graphiteThermal spreadersEVA/PE foamPrecision die-cut parts
공정 윈도우

관리해야 할 공정 변수.

하나의 명목 조건이 아니라 전체 공정 범위를 기록하십시오.

  • Define substrate face, roughness, porosity and contamination limits.
  • Document lamination pressure, dwell, temperature and removal angle.
  • Use the complete thermal profile, not only peak temperature.
  • Validate residue, static, deformation and surface imprint after removal.
선정 질문

선정에 필요한 정보.

이 정보로 ECLEAR가 적합한 등급과 검증 계획을 좁힐 수 있습니다.

  1. Q1Which exact process step does the film serve?
  2. Q2What are the substrate surface and thickness tolerances?
  3. Q3What temperature, dwell and chemical exposure occur?
  4. Q4When and how is the film removed?
일반적인 고장 위험

체계적인 시험에서 조기에 드러나야 할 위험.

조기 고장 검사는 양산 확대 위험과 잘못된 소재 비교를 줄입니다.

!

Using a shipment film as a high-temperature carrier

!

Graphite delamination or fracture during stripping

!

Foam tearing or stretching from excessive tack

!

Residue, static charge or surface print-through

다운로드 문서

관리되는 기술 문서.

선정한 ECLEAR 등급과 적용 분야의 최신 개정본을 요청하십시오.

대표 구조와 적용 개념은 소재 선정을 위한 정보입니다. 공급 여부, 구조, 성능 및 공정 조건은 등급별로 다르며 최신 ECLEAR 승인 TDS, 적용 시험 및 고객의 최종 승인에 따릅니다.

관련 제품

관련 소재 시스템.

동일한 적층 구조나 공정에서 이 제품과 상호 작용하는 인접 소재를 확인하십시오.

기술 상담

한 가지 소재가 아니라 전체 적층 구조를 검증하십시오.

정확한 제안을 위해 기재, 구조, 공정 및 합격 기준을 알려 주십시오.

프로젝트 시작
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