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機能性フィルム

FPC, Graphite & Foam Process Films

この技術製品群のECLEARモデル、材料構成、用途、プロセスウィンドウ、検証要件をご確認ください。

用途イメージ: FPC, Graphite & Foam Process Films
代表構成

材料積層構造の内容.

各層は機能順に示しており、正確な構成はグレードごとに異なります。

  1. 01PET carrier
  2. 02Application-specific acrylic or silicone PSA
  3. 03Optional release liner
  4. 04Optional antistatic or pre-shrunk variant
ECLEAR モデルカタログ

技術選定用の個別グレード.

各 ECLEAR モデルは、異なる材料の役割と構成を示します。製造元グレードとの対応情報は、トレーサビリティーのため ECLEAR 製品マスターで管理されます。

25 / 25 件
ECLEAR モデル製品 / 役割構成 / 代表範囲用途
EC-FP-101製品グレード
Low-Tack FPC Transfer Film参考・データ確認
50 μm PET / 10 μm controlled PSA / 25 μm release liner60 μm reported functional-film thickness (excluding the separate release liner); peel 3 ± 1 g/25 mm; described as low-contamination on the transferred layer
Transfer of EMI shielding films or PI films onto FPC
EC-FP-102製品グレード
FPC Kiss-Cut Carrier Film参考・データ確認
75 μm PET / 5 μm controlled PSA / 25 μm release liner80 μm reported functional-film thickness (excluding the separate release liner); peel 25 ± 5 g/25 mm; carrier intended to reduce die-cut dust
FPC outline kiss cutting, embedded die cutting and assembly support
EC-FP-103製品グレード
FPC Shipping Protection Film参考・データ確認
50 μm PET / 10 μm clean-removal PSA / 25 μm release liner60 μm reported functional-film thickness (excluding the separate release liner); peel 17 ± 5 g/25 mm; described as residue-free and low-contamination on removal
FPC array packaging, in-process handling and shipment
EC-FP-104製品グレード
High-Temperature FPC Carrier Film参考・データ確認
PET carrier / heat-resistant PSA / 25 μm release linerPeel 14 ± 6 g/25 mm; heat and acid/alkali resistance stated. Data confirmation required: slide 28 gives 50 μm reported functional-film thickness (excluding the separate release liner), 10 μm adhesive and 60 μm base, while slide 41 gives 60 μm reported functional-film thickness (excluding the separate release liner)
FPC hot-roll lamination, chemical exposure and high-temperature process support
EC-FP-105製品グレード
Alternative FPC Transfer Protection Film参考・データ確認
PET transfer-film construction; detailed stack not stated in the source deckData confirmation required: listed on slide 25 without thickness, peel or adhesive data
Transfer of EMI shielding or PI layers to FPC
EC-FP-106製品グレード
FPC Transfer Film, 38-Type参考・データ確認
PET transfer-film construction; detailed stack not stated in the source deckData confirmation required: slide 25 lists S5003L-38, while the property table lists S5003L-25; do not reuse S5003L-25 data
FPC, EMI shielding-film and PI-film transfer
EC-FP-107製品グレード
Alternative FPC Shipping Carrier Film参考・データ確認
PET shipping-protection construction; detailed stack not stated in the source deckData confirmation required: listed with T5010L-25 as a different substrate-thickness option, but no separate property table is provided
Packaging and shipment of larger or thicker FPC parts
EC-GR-101製品グレード
Graphite Die-Cut Backing Carrier参考・データ確認
50 μm PET / 3 μm controlled PSA; linerless53 μm total; peel 6 ± 2 g/25 mm; transparent
Backing and dimensional support for calendered graphite die cutting
EC-GR-102製品グレード
Graphite Waste-Stripping Film参考・データ確認
75 μm PET / 4 μm controlled PSA / 25 μm release liner79 μm reported functional-film thickness (excluding the separate release liner); peel 2 ± 1 g/25 mm; blue or transparent
Die-cut waste removal from fragile graphite sheets
EC-GR-103製品グレード
Graphite Transfer Film After Calendering参考・データ確認
50 μm PET / 3 μm low-peel PSA / 25 μm release liner53 μm reported functional-film thickness (excluding the separate release liner); peel <2 g/25 mm; blue
Transfer and positioning of graphite sheet after calendering
EC-GR-104製品グレード
Smooth-Face Antistatic Graphite Protection Film参考・データ確認
75 μm PET / 5 μm surface-matched PSA / 25 μm release liner80 μm reported functional-film thickness (excluding the separate release liner); peel 1.65 ± 0.35 g/25 mm; blue; adhesive and outer surfaces 10^6–10^10 Ω
Shipment and assembly protection for smooth graphite surfaces
EC-GR-105製品グレード
Matte-Face Antistatic Graphite Protection Film参考・データ確認
50 μm PET / 5 μm surface-matched PSA / 25 μm release liner55 μm reported functional-film thickness (excluding the separate release liner); peel 2–4 g/25 mm; blue; adhesive and outer surfaces 10^6–10^10 Ω
Shipment and assembly protection for matte graphite surfaces
EC-GR-106製品グレード
Alternative Graphite Die-Cut Carrier参考・データ確認
Graphite carrier-film construction; detailed stack not stated in the source deckData confirmation required: listed as an alternative to TWB5001 without a property table
Backing support for graphite die cutting after calendering
EC-GR-107製品グレード
Alternative Graphite Waste-Stripping Film参考・データ確認
Graphite waste-film construction; detailed stack not stated in the source deckData confirmation required: listed as an alternative to YNS7403L-25(B) without a property table
Graphite die-cut matrix and waste removal
EC-GR-108製品グレード
Alternative Graphite Transfer Film参考・データ確認
Graphite transfer-film construction; detailed stack not stated in the source deckData confirmation required: listed as an alternative to S4900L-25B without a property table
Graphite sheet transfer and placement
EC-GR-109製品グレード
Enhanced-Antistatic Matte Graphite Protection Film参考・データ確認
Antistatic graphite-protection construction; detailed stack not stated in the source deckData confirmation required: described only as having superior antistatic performance; do not copy BE5 thickness, peel or resistance values
Shipment and assembly protection for ESD-sensitive matte graphite
EC-FM-101製品グレード
Ultra-Low-Tack Foam Converting Film参考・データ確認
75 μm PET / 4 μm foam-compatible PSA / 25 μm release liner79 μm reported functional-film thickness (excluding the separate release liner); peel 2 ± 1 g/25 mm; blue; adhesive and outer surfaces 10^6–10^10 Ω
Die cutting and cover protection for low-cohesion EVA or PE foam
EC-FM-102製品グレード
Low-Tack Foam Converting Film参考・データ確認
75 μm PET / 5 μm foam-compatible PSA / 25 μm release liner80 μm reported functional-film thickness (excluding the separate release liner); peel 6 ± 2 g/25 mm; blue; adhesive and outer surfaces 10^6–10^10 Ω
EVA or PE foam die cutting and mobile-device cushioning parts
EC-FM-103製品グレード
Medium-Tack Foam Converting Film参考・データ確認
75 μm PET / 4 μm foam-compatible PSA / 25 μm release liner79 μm reported functional-film thickness (excluding the separate release liner); peel 8 ± 2 g/25 mm; blue; same nominal stack thickness as EC-FM-101 but a different adhesion window
Die cutting and protection of medium-texture cushioning foam
EC-FM-104製品グレード
Higher-Tack Foam Converting Film参考・データ確認
75 μm PET / 5 μm foam-compatible PSA / 25 μm release liner80 μm reported functional-film thickness (excluding the separate release liner); peel 12.5 ± 2.5 g/25 mm; blue; validate removal without lifting or stretching the foam
Rougher or more difficult-to-bond foam surfaces
EC-HT-101製品グレード
56 μm Lined High-Temperature PET Protection Film参考・データ確認
Pre-shrink-capable PET / heat-resistant acrylic PSA / 25 μm release liner56 μm reported functional-film thickness (excluding the separate release liner); peel 14 ± 4 g/25 mm; historical family temperature statement 180°C/2 min and 160°C/2 h
ITO high-temperature processing, FPC hot rolling and glass coating protection
EC-HT-102製品グレード
60 μm Linerless Low-Tack High-Temperature Film参考・データ確認
Pre-shrink-capable PET / heat-resistant acrylic PSA; linerless60 μm total; peel 8 ± 2 g/25 mm; historical family temperature statement 180°C/2 min and 160°C/2 h
Linerless high-temperature handling for ITO, FPC or coated glass
EC-HT-103製品グレード
60 μm Lined High-Temperature Protection Film参考・データ確認
Pre-shrink-capable PET / heat-resistant acrylic PSA / 25 μm release liner60 μm reported functional-film thickness (excluding the separate release liner); peel 15 ± 5 g/25 mm; historical family temperature statement 180°C/2 min and 160°C/2 h
General high-temperature carrying and temporary surface protection
EC-HT-104製品グレード
85 μm Linerless High-Temperature Carrier参考・データ確認
Pre-shrink-capable PET / heat-resistant acrylic PSA; linerless85 μm total; peel 9 ± 3 g/25 mm; historical family temperature statement 180°C/2 min and 160°C/2 h
High-temperature handling requiring a stiffer linerless carrier
EC-HT-105製品グレード
85 μm Lined High-Temperature Carrier参考・データ確認
Pre-shrink-capable PET / heat-resistant acrylic PSA / 25 μm release liner85 μm reported functional-film thickness (excluding the separate release liner); peel 9 ± 3 g/25 mm; known difference from EC-HT-104 is the supplied release liner
Pre-cut, die-cut or higher-stiffness high-temperature process support
作用原理

Adhesion is tuned to the surface and to the removal event.

01FPC, graphite and foam present different mechanical risks. Thin graphite can fracture or delaminate, flexible circuits can warp or suffer copper and coverlay damage, and cellular foam can stretch or tear when a film is removed.

02A process film therefore has a defined job: transfer, high-temperature support, die-cut carrier, waste pickup, shipment protection or temporary surface cover. Similar-looking PET films are not interchangeable when the dwell, heat exposure or removal angle changes.

03Surface roughness, porosity and cohesive strength determine the safe adhesion window. Antistatic or high-temperature variants are separate controlled grades, not universal properties of the entire family.

主な特長

用途を基準に評価する性能.

利点は、対象基材、工程、最終アセンブリで評価します。

01

Coordinated films for transfer, thermal processing, converting and shipment

02

Controlled adhesion for smooth, matte, porous or fragile surfaces

03

High-temperature and antistatic variants by controlled grade

04

Clear removal-point definition for process traceability

評価フロー

材料定義から量産積層構造の認定まで.

認定では、材料、加工経路、顧客の生産ラインを一体として確認します。

01Name the process role

Transfer, heat, die cutting, shipment or temporary cover.

02Characterize surface

Record smooth/matte face, porosity, roughness and cohesive strength.

03Simulate exposure

Use the full time-temperature, pressure, chemical and dwell profile.

04Remove & inspect

Check residue, damage, deformation, static and surface imprint.

検証項目

仕様承認前に収集すべき検証データ.

実使用を代表する基材、工程条件、エージング順序を使用してください。

  • Peel window on the exact smooth, matte or porous surface
  • Thermal shrinkage and PSA creep through the complete process profile
  • Graphite fracture, FPC delamination and foam deformation after removal
  • Surface residue, ionic cleanliness and optical/cosmetic imprint
  • Static generation and dissipation where ESD control is required
代表特性

数値には試験方法と承認済み改訂版が必要です.

代表値は選定の参考であり、管理規格は承認済み TDS に従います。

特性代表値 / 範囲管理
FPCTransfer / thermal / die-cut / shipment rolesSelect separately
GraphiteCarrier / waste / transfer / protection rolesMatch smooth or matte face
FoamTemporary cover filmAvoid tear, stretch or lift
TemperatureGrade-specific time-temperature profileNo family-wide temperature claim

代表値は保証規格ではありません。最終基準は承認済みECLEAR TDSとお客様の検証結果に従います。

よくある質問

ライン試験前に技術者が確認する質問.

サンプル依頼前に、材料の役割、界面、工程範囲を明確にしてください。

Why are graphite grades separated by surface face?+

Smooth and matte graphite surfaces can present different roughness, particle and adhesion behavior. A grade qualified on one face should not be assumed equivalent on the other.

Is every EC-HT film suitable for the same temperature?+

No. Time and temperature are grade-specific. Historical family data must not be converted into a blanket temperature guarantee.

Can ECLEAR recommend a grade from an application description alone?+

A first shortlist is possible, but a production recommendation requires the substrate, layer construction, equipment, process sequence, test method and acceptance criteria. ECLEAR normally moves from requirement definition to laboratory matching, samples, line trial and a frozen approved specification.

Are the values shown on this page guaranteed specifications?+

No. Website values and constructions are selection guidance. Guaranteed limits, test conditions, packaging and shelf life are controlled only by the latest ECLEAR-approved TDS, quality agreement and customer qualification record.

推奨用途

このプラットフォームを評価する用途.

各用途で、積層構造全体の適合性とライン検証が必要です。

FPCPI filmsPyrolytic graphiteThermal spreadersEVA/PE foamPrecision die-cut parts
プロセスウィンドウ

管理すべき工程パラメータ.

一つの公称条件だけでなく、工程範囲全体を記録してください。

  • Define substrate face, roughness, porosity and contamination limits.
  • Document lamination pressure, dwell, temperature and removal angle.
  • Use the complete thermal profile, not only peak temperature.
  • Validate residue, static, deformation and surface imprint after removal.
選定時の確認事項

選定に必要な情報.

これらの情報により、ECLEAR はグレードと検証計画を絞り込めます。

  1. Q1Which exact process step does the film serve?
  2. Q2What are the substrate surface and thickness tolerances?
  3. Q3What temperature, dwell and chemical exposure occur?
  4. Q4When and how is the film removed?
主な不具合リスク

計画的な試験で早期に確認すべきリスク.

早期の不具合確認により、量産拡大のリスクと誤った材料比較を低減します。

!

Using a shipment film as a high-temperature carrier

!

Graphite delamination or fracture during stripping

!

Foam tearing or stretching from excessive tack

!

Residue, static charge or surface print-through

ダウンロード資料

管理された技術文書.

選定した ECLEAR グレードと用途に対応する最新版を請求してください。

PDF製品資料文書管理審査後に提供請求 →PDF簡易 TDS文書管理審査後に提供請求 →PDFSDS・適合性資料一式文書管理審査後に提供請求 →

代表構成と用途概念は、材料選定のための情報です。供給状況、構成、性能、工程条件はグレードごとに異なり、最新の ECLEAR 承認 TDS、用途試験、および顧客の最終認定に従います。

関連製品

関連材料システム.

同じ積層構造または工程で本製品と相互作用する周辺材料を確認してください。

EC-OC · EC-WE · EC-RS / RF / RNOCA Die-Cutting, Carrier & Release Solutions↗EC-EM-CF · FB · CU · ABEMI Shielding & Absorber Solutions↗
技術相談

単一材料ではなく、積層構造全体を検証してください.

適切な提案のため、基材、構成、工程、合格基準をご提示ください。

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