Fonksiyonel filmler

OCA Converting, Carrier & Release Solutions

Bu teknik aile için ECLEAR modellerini, malzeme yapısını, uygulamaları, proses penceresini ve doğrulama gereksinimlerini inceleyin.

TİPİK YAPI

Malzeme yapısında neler bulunur.

Katmanlar işlev sırasıyla gösterilir; kesin yapı ürün sınıfına özeldir.

01OCA master roll with controlled light/heavy liners
02Micro-textured or smooth PET carrier with low-tack PSA
03Controlled-tack PET waste-stripping film
04Silicone, fluorinated or silicone-free release liner matched to adhesive chemistry

ECLEAR MODEL KATALOĞU

Teknik seçim için tanımlanmış ürün sınıfları.

Her ECLEAR modeli ayrı bir malzeme rolünü ve yapıyı tanımlar. Üretim karşılıkları izlenebilirlik için ECLEAR ürün ana verisinde kontrollü tutulur.

21 / 21 kayıt

ECLEAR modeliÜrün / rolYapı / tipik aralıkUygulamalar

EC-OC-101Ürün sınıfı

50 μm Textured OCA Die-Cut Carrier FilmReferans · veri doğrula

50 μm PET / 3 μm low-tack PSA / 50 μm release liner53 μm reported functional-film thickness (excluding the separate release liner); peel to PET 2–5 g/25 mm; micro-textured air-release surface

OCA die cutting, dimensional backing and sheet delivery

EC-OC-102Ürün sınıfı

75 μm High-Stiffness Textured OCA Carrier FilmReferans · veri doğrula

75 μm PET / 3 μm low-tack PSA / 50 μm release liner78 μm reported functional-film thickness (excluding the separate release liner); peel to PET 2–5 g/25 mm; thicker PET for greater converting support

OCA die cutting, complex profiles and higher-stiffness sheet handling

EC-WE-101Ürün sınıfı

Ultra-Low-Tack OCA Waste-Stripping FilmReferans · veri doğrula

38 μm PET / 10 μm water-based acrylic PSA; linerless48 μm total; peel 3.5 ± 1.5 g/25 mm

Light PET and OCA die-cut waste pickup

EC-WE-102Ürün sınıfı

Low-Tack OCA Waste-Stripping FilmReferans · veri doğrula

38 μm PET / 10 μm water-based acrylic PSA; linerless48 μm total; peel 6.5 ± 1.5 g/25 mm

General PET and OCA matrix stripping

EC-WE-103Ürün sınıfı

Medium-Tack Release-Material Waste FilmReferans · veri doğrula

38 μm PET / 10 μm water-based acrylic PSA; linerless48 μm PET-plus-adhesive thickness; linerless; peel 16 ± 5 g/25 mm

Waste stripping from release films and release papers

EC-RS-101Ürün sınıfı

25 μm Ultra-Light Silicone Release LinerReferans · veri doğrula

25 μm PET / silicone release coatingSpecified acrylic reference-tape release <3.5 g/25 mm at 20 min and <4 g/25 mm at 24 h; residual adhesion ≥85% after the specified reference-tape aging method at 70°C for 20 h

Ultra-light side of OCA, AB-adhesive and coating liner systems

EC-RS-102Ürün sınıfı

25 μm Light Silicone Release LinerReferans · veri doğrula

25 μm PET / silicone release coatingSpecified acrylic reference-tape release 3–6 g/25 mm at 20 min and 4–7 g/25 mm at 24 h; residual adhesion ≥85%

Light-release OCA, AB-adhesive and die-cut liner systems

EC-RS-103Ürün sınıfı

50 μm Light Silicone Release LinerReferans · veri doğrula

50 μm PET / silicone release coatingSpecified acrylic reference-tape release 7–12 g/25 mm at 20 min and 10–15 g/25 mm at 24 h; residual adhesion ≥85%

OCA coating, AB-adhesive protection and frame-adhesive die cutting

EC-RS-104Ürün sınıfı

50 μm High-Residual-Adhesion Release LinerReferans · veri doğrula

50 μm PET / high-stability silicone release coatingSpecified acrylic reference-tape release 9–14 g/25 mm at 20 min and 12–17 g/25 mm at 24 h; residual adhesion >90%

Stable light-to-medium release for OCA and specialty adhesive conversion

EC-RS-105Ürün sınıfı

50 μm Medium-Release Silicone LinerReferans · veri doğrula

50 μm PET / silicone release coatingSpecified acrylic reference-tape release 15–20 g/25 mm at 20 min and 18–23 g/25 mm at 24 h; residual adhesion ≥85%

Medium-release side of OCA, AB-adhesive and frame-adhesive liner systems

EC-RS-106Ürün sınıfı

50 μm Medium-Heavy Silicone Release LinerReferans · veri doğrula

50 μm PET / silicone release coatingSpecified acrylic reference-tape release 25–35 g/25 mm at 20 min and 30–40 g/25 mm at 24 h; residual adhesion ≥85%

Medium-heavy release for OCA liner pairs and industrial adhesive conversion

EC-RS-107Ürün sınıfı

75 μm Heavy Silicone Release LinerReferans · veri doğrula

75 μm PET / silicone release coatingSpecified acrylic reference-tape release 50–70 g/25 mm at 20 min and 50–75 g/25 mm at 24 h; residual adhesion ≥85%

Heavy-release OCA, frame-adhesive and coating liner systems

EC-RS-108Ürün sınıfı

75 μm Higher-Release Silicone LinerReferans · veri doğrula

75 μm PET / silicone release coatingSpecified acrylic reference-tape release 60–80 g/25 mm at 20 min and 65–90 g/25 mm at 24 h; residual adhesion ≥85%

Higher-release liner side for OCA and pressure-sensitive adhesive conversion

EC-RS-109Ürün sınıfı

95 μm High-Residual Heavy Release LinerReferans · veri doğrula

95 μm PET / high-stability silicone release coatingSpecified acrylic reference-tape release 70–90 g/25 mm at 20 min and 80–110 g/25 mm at 24 h; residual adhesion ≥90%

Heavy OCA liner side and applications requiring a stiffer, stable release substrate

EC-RS-110Ürün sınıfı

95 μm Extra-Heavy Silicone Release LinerReferans · veri doğrula

95 μm PET / extra-heavy silicone release coatingSpecified acrylic reference-tape release 105–135 g/25 mm at 20 min and 120–160 g/25 mm at 24 h; residual adhesion ≥85%

Extra-heavy release for OCA and industrial adhesive liner combinations

EC-RS-111Ürün sınıfı

95 μm Ultra-Heavy Silicone Release LinerReferans · veri doğrula

95 μm PET / ultra-heavy silicone release coatingSpecified acrylic reference-tape release 130–170 g/25 mm at 20 min and 150–200 g/25 mm at 24 h; residual adhesion ≥85%

Highest-release side of demanding OCA or industrial adhesive liner systems

EC-RS-112Ürün sınıfı

50-Series Stable Release Liner — To Be ConfirmedReferans · veri doğrula

PET / silicone release coating; detailed stack not stated in the source deckData confirmation required: listed on slide 45 but absent from the property table; may be a separate grade or a typographical conflict with ST5012-H

Proposed for AB-adhesive and OCA liner service, subject to current TDS

EC-RS-113Ürün sınıfı

95-Series Release Liner — To Be ConfirmedReferans · veri doğrula

PET / silicone release coating; detailed stack not stated in the source deckData confirmation required: listed on slide 45 but absent from the property table; do not treat it as ST9580-H

Proposed for AB-adhesive and OCA liner service, subject to current TDS

EC-RF-101Ürün sınıfı

25 μm Fluorinated PET Release LinerReferans · veri doğrula

25 μm PET / fluorinated release coatingSource reference-tape release 8–12 g/25 mm at 20 min and 8–15 g/25 mm at 24 h; residual adhesion ≥90% after 70°C for 20 h; exact reference tape, adhesive chemistry and test procedure require confirmation

Release interface for qualified silicone-PSA tapes, films and PEN/silicone constructions

EC-RF-102Ürün sınıfı

Fluorinated PET Release Liner — Separate Grade To Be ConfirmedReferans · veri doğrula

25 μm PET / fluorinated release coating according to the 2018 source tableSource reference-tape release 8–12 g/25 mm at 20 min and 8–15 g/25 mm at 24 h; residual adhesion ≥90%. Data confirmation required: the source deck discloses no verified difference from the adjacent grade, so do not claim greater thickness or stiffness; exact reference tape, adhesive chemistry and test procedure require confirmation

Release interface for qualified silicone-PSA systems, pending current-grade differentiation

EC-RN-101Ürün sınıfı

50 μm Silicone-Free PET Release LinerReferans · veri doğrula

50 μm PET / silicone-free release coatingSource reference-tape release 30–50 g/25 mm at 20 min; 24 h value not stated; residual adhesion ≥90% after 70°C for 20 h; exact reference tape, adhesive chemistry and test procedure require confirmation

Optical and electronic converting processes that restrict silicone transfer

ÇALIŞMA PRENSİBİ

Temporary films control a permanent adhesive through converting.

01OCA is the permanent optical adhesive. Carriers, waste-stripping films and release liners are temporary process materials that stabilize it until the correct removal step. Confusing these roles can lead to the wrong drawing, liner sequence or customer instruction.

02During rotary or flatbed die cutting, the carrier controls dimensions and supports the soft adhesive. A waste film must lift the intended matrix without lifting finished parts. Release liners must provide a stable light/heavy relationship after dwell, storage and thermal history.

03Release force is not an intrinsic number without a method. Reference tape, roller, dwell, temperature, humidity, peel angle and speed must accompany every reported result.

TEMEL FAYDALAR

Uygulamaya göre tanımlanan performans.

Faydalar hedef yüzey, proses ve nihai montaj üzerinde değerlendirilir.

Separates permanent OCA from temporary converting materials

Supports dimensional control and clean liner exchange

Helps manage adhesive edge squeeze, particles and trapped air

Release system selected to the actual acrylic or silicone adhesive

UYGULAMA AKIŞI

Malzeme tanımından onaylı üretim yapısına.

Yeterlilik çalışması malzemeyi, dönüştürme yöntemini ve müşteri hattını birlikte ele alır.

01Map every layer

Identify OCA, light/heavy liner, carrier, waste film and the removal order.

02Stabilize cutting

Set web tension, lamination pressure, die depth and registration.

03Strip & relaminate

Balance waste pickup with part retention and clean liner exchange.

04Deliver clean sheets

Qualify particles, edge deformation, release aging and customer handling.

DOĞRULAMA PLANI

Spesifikasyon yayımlanmadan önce toplanacak kanıtlar.

Temsilî yüzeyler, proses koşulları ve yaşlandırma dizileri kullanın.

Carrier peel and dimensional stability through the die-cut sequence
Waste-stripping margin across web speed and stripping geometry
Light/heavy release after dwell, heat aging and storage
Particle, residue, silicone-transfer and static-control inspection
OCA edge shape, bubble performance and liner orientation on the customer line

TİPİK ÖZELLİKLER

Değerler bir yöntem ve onaylı revizyon gerektirir.

Tipik değerler seçime yardımcı olur; kontrollü sınırlar onaylı TDS'den gelir.

ÖzellikTipik değer / aralıkKontrol

CarrierPET / low-tack PSAThickness, texture and peel by grade

Waste filmControlled-tack acrylic PSAMatch to waste and web tension

ReleaseSilicone, fluorinated or silicone-freeState reference tape and test conditions

RoleTemporaryRemoval step must appear on drawing/SOP

Tipik değerler spesifikasyon değildir. Nihai limitler onaylı ECLEAR TDS'sine ve müşteri doğrulamasına tabidir.

TEKNİK SORULAR

Hat denemesinden önce mühendislerin sorduğu sorular.

Numune öncesinde malzeme rolünü, ara yüzleri ve proses penceresini netleştirin.

Is EC-OC an optically clear adhesive?+

No. EC-OC identifies the OCA carrier family. EC-OA identifies permanent OCA optical adhesive. The different codes intentionally prevent a process carrier from being confused with the adhesive itself.

Can silicone release liner be used with every OCA?+

No. Acrylic and silicone adhesive systems can require different release chemistries. Fluorinated or silicone-free liners are selected only after compatibility and contamination review.

Can ECLEAR recommend a grade from an application description alone?+

A first shortlist is possible, but a production recommendation requires the substrate, layer construction, equipment, process sequence, test method and acceptance criteria. ECLEAR normally moves from requirement definition to laboratory matching, samples, line trial and a frozen approved specification.

Are the values shown on this page guaranteed specifications?+

No. Website values and constructions are selection guidance. Guaranteed limits, test conditions, packaging and shelf life are controlled only by the latest ECLEAR-approved TDS, quality agreement and customer qualification record.

ÖNERİLEN UYGULAMALAR

Bu platformun değerlendirildiği alanlar.

Her uygulama tam yapı uyumluluğu ve hat doğrulaması gerektirir.

PROSES PENCERESİ

Kontrol edilecek parametreler.

Yalnızca tek bir nominal ayarı değil, tüm proses penceresini kaydedin.

Map every liner and process film to the exact removal step.
Validate unwind, lamination pressure, die depth, web tension and stripping angle.
Test release after representative dwell, aging and storage.
Approve particles, residue, adhesive deformation and bubble performance on the customer line.

SEÇİM SORULARI

Bilmemiz gerekenler.

Bu bilgiler ECLEAR'ın ürün sınıfını ve doğrulama planını daraltmasını sağlar.

Q1What is the OCA chemistry, thickness and original liner construction?
Q2Which face is light release and which is heavy release?
Q3What die-cut sequence, web speed and waste geometry are used?
Q4What cleanliness, static-control and sheet-delivery requirements apply?

HATA RİSKLERİ

Disiplinli bir denemenin erken ortaya çıkarması gerekenler.

Erken hata kontrolleri ölçek büyütme riskini ve yanlış karşılaştırmaları azaltır.

Confusing the permanent OCA with its temporary carrier

Waste film lifting finished parts

Release-force drift after heat or aging

Silicone transfer or contamination in a restricted process

TEKNİK BELGELER

Kontrollü teknik belgeler.

Seçilen ECLEAR ürün sınıfı ve uygulama için güncel revizyonu talep edin.

PDFÜrün bülteniBelge kontrol incelemesinden sonra sunulurTalep et →PDFÖzet TDSBelge kontrol incelemesinden sonra sunulurTalep et →PDFSDS ve uygunluk paketiBelge kontrol incelemesinden sonra sunulurTalep et →

Tipik yapılar ve uygulama kavramları yalnızca malzeme seçimi içindir. Bulunabilirlik, yapı, performans ve proses koşulları ürün sınıfına özgüdür ve güncel onaylı ECLEAR TDS'sine, uygulama testlerine ve nihai müşteri yeterliliğine tabidir.

İLGİLİ ÜRÜNLER

İlgili malzeme sistemleri.

Aynı yapı veya proseste bu ürünle etkileşen bitişik malzemeleri inceleyin.

TEKNİK DANIŞMANLIK

Tek bir malzemeyi değil, tüm yapıyı doğrulayın.

Odaklı bir öneri için yüzeyi, yapıyı, prosesi ve kabul ölçütlerini paylaşın.

Proje başlat ↗